How to install the Owl Explorer Side Steps for a Sprinter Van

Step 1: Preparing the Tools and Materials

1. Gather all necessary tools
   1. Rivnut Tool with 1/4" bit
   2. 23/64" drill bit
   3. 1/4" drill bit
   4. 7/16" wrench
   5. 9/16" wrench
   6. 7/32" allen key
   7. 3/16" allen key
   8. 5/32" allen key
2. Have extra rivnuts on hand for practice or in case of mistakes.

Step 2: Installing the First Bracket on the Passenger Side

1. Mark the Position:

   • Measure 15 inches from the front door seam on the passenger side.
   • Use a Sharpie or pen to mark this spot as the center of your first bracket.

2. Position the Bracket:

   • Hold the A-bracket against the van’s pinch weld (underbody lip).
   • Align the fin on the A-bracket with the line you marked at 15 inches.

3. Mark the Drill Holes:

   • While holding the bracket in place, mark the positions for the holes that will go through the pinch weld.

4. Drill Pilot Holes:

   • Start by drilling pilot holes with a smaller bit (smaller than 1/4 inch) to ensure accuracy.

5. Drill Full-Size Holes:

   • Switch to the 1/4 inch drill bit and enlarge the pilot holes.

6. Insert Bolts:

   • Insert the bolts through the holes and secure the bracket to the pinch weld using the backing plate on the other side.

Step 3: Rivnut Installation

1. Drill Holes for Rivnuts:

   • Use the 23/64 drill bit to drill into the van where the rivnuts will be installed.
   • Ensure the holes are clean and free of burrs before proceeding.

2. Paint the Holes:

   • Spray the drilled holes with Rust-Oleum rust reformer or any rust-inhibiting paint to prevent rusting.

3. Install Rivnuts:

   • Use the rivnut gun to insert the rivnuts. Follow the instructions of the rivnut gun, ensuring they are crimped tightly.

4. Test the Rivnuts:

   • Insert bolts into the rivnuts to ensure they are securely seated and not spinning.

Step 4: Attaching the Bracket to Rivnuts

1. Align the Bracket:

   • Attach the A-bracket to the installed rivnuts using bolts with washers.
   • Tighten the bolts, but don’t over-torque them.

2. Secure the Bracket:

   • Attach the bracket to the pinch weld bolts and tighten everything down. Use the 7/16 and 9/16 wrenches to snug the bolts.

Step 5: Repeating for the Remaining Brackets

1. Measure and Mark:

   • For subsequent brackets, measure 23 inches from the center of one A-bracket to the next.
   • Mark the positions, and repeat the drilling, painting, and rivnut installation steps.

2. Install the B-Brackets:

   • Attach the B-brackets to the A-brackets using bolts and washers.
   • Ensure the B-brackets flow toward the back of the van.

Step 6: Attaching the Side Steps

1. Position the Side Step:

   • Place the side step onto the brackets.
   • Insert 3/8 bolts with washers through the step and into the bracket.

2. Tighten Everything:

   • Adjust the height and position of the step to ensure proper alignment and tighten all bolts.

Step 7: Adding the Tread Plate (Optional)

1. Position the Tread Plate:
   • Align the tread plate near the van’s door for easy access.
   • Secure it with bolts through the step’s pre-drilled holes.

Final Checks:

1. Double-check that all bolts are snug but not overtightened.
2. Ensure all rivnuts are securely installed and not spinning.
3. Adjust the side steps for a snug fit against the van's body.

Congrats on installing your new gear from Owl!